FY2023 Activity Achievements
| Outline of Environmental Activities | Initiative | Specific Activities | FY2023 Achievements |
|---|---|---|---|
| 1. Develop products that contribute to environmental preservation | Develop products that contribute to the reduction of CO₂ emissions volume (electric products) | Product development for e-Axle (AC) | Development of electric pump for lubrication and cooling (pump + motor + ECU) |
| Development of electric pump unit (HC) | Concept study | ||
| Development of energy saving hydraulic excavator system (HC) | System design / control algorithm design, principle prototyping started | ||
| Development of electromagnetic proportional control valve (HC) | Production of electromagnetic proportional control valves for three-to four-ton excavators (starting in January 2023). Continued development on electromagnetic proportional control valve for uses other than excavators. |
||
| Develop products for a circular economy | Develop biodegradable hydraulic fluid (AC) | Continue supplying biodegradable hydraulic fluid for racing dampers Started mass production specification plans using knowledge and technology gained from competing in races | |
| Optimum maintenance and breakdown prediction using sensors (HC) | Continued development on oil leak detection cylinder Continued development on oil condition diagnosis sensor/system |
||
| 2. Reduce environmental burden of products | Reduction of CO₂ in lifecycle | Calculation of CO₂ emission volume | Scope 3 CO₂ emissions identified, including manufacturing and other facilities Obtained warranty from third-party verification |
| Reduction of CO₂ emissions from raw materials | Promoted electric furnace material supply Raised resin recycling rate |
||
| Cooperation with business partners | Share information on carbon neutrality initiatives | Conducted business partner survey on carbon neutrality awareness Conducted briefing and survey on CO₂ emission volume survey Requested carbon neutrality efforts at purchasing policy briefing and other meetings |
|
| 3. Reduce environmental burden in monozukuri | Reduction of CO₂ in corporate activities | Made progress with switching company cars to EVs, promoted web meetings and remote work | |
| Promotion of energy conservation initiatives | Energy conservation initiatives according to the six rules | Promoted use of LEDs: CO₂ reduction of 752tCO₂ Reduced stream heat loss: CO₂ reduction of 154tCO₂ Used waste heat for air conditioning: CO₂ reduction of 0.6tCO₂ |
|
| Improve productivity | Reduction of non-operating time: CO₂ reduction of 374tCO₂ | ||
| Reduce defect ratio | Decreased defect losses: CO₂ reduction of 14tCO₂ | ||
| Promote capital investments in energy conservation | Production technology development | Increased speed of heat treatment (under development) Shortened coating dryingtime (under development) Reduced excess plating layers (under development) |
|
| Upgrade aging equipment | Gifu North Plant cogeneration system started: CO₂ reduction of 1,799tCO₂ Renewal of aging compressors: CO₂ reduction of 54tCO₂ |
||
| Renewal of aging production equipment | Energy saving and high efficiency equipment: CO₂ reduction of 1,308tCO₂ | ||
| Promotion of renewable energy | Introduction of photovoltaic power generation system | Power generation of 13,013MWh: CO₂ reduction of 5,982tCO₂
|
|
| Promotion of resource circulation | Reduction of waster matter volume | Reduced volume of water-based waste fluid: CO₂ reduction of 20tCO₂ | |
| Promote recycling | In-house recycling of casting sand and shot pellets: CO₂ reduction of 1tCO₂ Introduction of OBP Pallets: CO₂ reduction of 4tCO₂ |
||
| 4. Environmental preservation activities | Offset through CO₂ absorption | Increase the volume of CO₂ absorption through planting trees | Tree-planting activities (China, Brasil, Vietnam, Thailand) |
| Efforts to preserve biodiversity | Manage and reduce the volume of water used and drainage | Started global management of water intake and drainage Use of water circulation system (Malaysia) |
|
| Approval for initiative | Endorsed the Keidanren Initiative for Biodiversity | ||
| Conservation of near-threatened species Lespedeza tomentosa (Developmental Center) | Survey of the lespedeza tomentosa habitat conditions confirmed that it has expanded to 700m². | ||
| Use Chipping Vehicle for Pruned Branches for organic farming | Started proof of concept for composting wood chips from crushed pruned branches, scattered in paddy fields in December 2023 | ||
| In-house education and awareness | In-house education and awareness Human resources training | Conducted ESG training for employees by education level and e-learning for all. Provided ESG information on the intranet and in company newsletters. |
|
| 5. Environmental management | Actively disclose environmental information | External evaluation | CDP score: B on climate change, C on water security Toyo Keizai CSR survey: 371st EcoVadis: 51% |
| Introduce environmental management | Obtainment of ISO 14001 certification | 100% of domestic companies and 93% of overseas subsidiaries (up 5% YOY) | |
| Legal compliance and prevention of environmental accidents | Management and reduction of environmentally hazardous substances | Zero prohibited substance use | |
| Environmental safety audits | Confirm the environmental activities of plants through environmental safety audits on 37 global plants |
Evaluation of FY2023 Activities
○: Target achieved ×: Target not achieved
|
Global (KYB (seven plants), Consolidated subsidiaries (six domestic, 18 overseas)) |
KYB (seven plants) |
||||||
|---|---|---|---|---|---|---|---|
| Theme | Numerical target | FY 2023 achievements | Evaluation | Numerical target | FY 2023 achievements | Evaluation | |
| Climate change counter-measures | CO₂ emission volume | 218,951tCO₂or less | 211,731tCO₂ | ○ | 96,922tCO₂or less | 99,769tCO₂ | × |
| CO₂ emission volume (per basic unit) |
(Ref.) 0.511tCO₂ /¥ million or less |
0.488tCO₂ /¥ million |
ー | (Ref.) 0.436tCO₂ /¥ million or less |
0.469tCO₂ /¥ million |
ー | |
| Energy consumption | (Ref.) 128,035kLor less |
113,731kL | ー | (Ref.) 62,291kLor less |
50,006kL | ー | |
| Energy consumption (per basic unit) |
0.297kL /¥ million or less |
0.262kL /¥ million |
○ | 0.271kL /¥ million or less |
0.235kL /¥ million |
○ | |
| Reduction of industri-al waste | General waste | (Ref.) 2,616t or less |
2,676t | ー | (Ref.) 457t or less |
545t | ー |
| General waste per basic unit |
6.14t /¥ million or less |
6.46kg /¥ million |
○ | 2.01kg /¥ million or less |
2.56kg /¥ million |
× | |
| Metal scrap | (Ref.) 39,018t or less |
31,241t | ○ | (Ref.) 20,566t or less |
13,940t | ー | |
| Metal scrap per basic unit |
91.6t /¥ million or less |
71.9kg /¥ million |
ー | 89.5kg /¥ million or less |
65.6kg /¥ million |
○ | |
| Industrial waste | (Ref.) 18,059t or less |
17,548t | ー | (Ref.) 7,113t or less |
6,601t | ー | |
| Industrial waste (per basic unit) |
42.4kg /¥ million or less |
40.4kg /¥ million |
○ | 31.3kg /¥ million or less |
31.0kg /¥ million |
○ | |
| Plastic waste matter | ー | ー | ー | (Ref.) 482t or less |
469t | ー | |
| Recycling | Recycling rate | ー | ー | ー | 76.0% or more | 70.6% | × |
| Final disposal volume | ー | ー | ー | 2.2% or less | 3.1% | × | |
- Energy refers to the total of crude oil conversion, such as electricity and fuel. Regarding the decrease of industrial waste, the calculations exclude valuable materials (recycling or reuse) generated by initiatives to promote recycling.
Output level are calculated based on KYB's regulations, which take shipping into account.
Resource Circulation and Consideration of Environmental Burden
CO₂ Emissions
Examples of Our Efforts
① Installation of Solar Power Generation Systems (Introduction of Renewable Energy)
In China, Thailand, Vietnam, Malaysia, and Indonesia, solar panels were newly installed on the roofs of factories, and all the electricity generated at those factories was consumed. This led to a CO₂ emission reduction of 5,982tCO₂ in FY2023.
② Purchase of carbon neutral city gas (introduction of green energy)
Carbon neutral city gas reduces CO₂ emissions by carbon offsetting the CO₂ generated in the process from mining to combustion of natural gas with CO₂ credits*.
The Gifu North Plant has been supplied with this city gas by Toho Gas since March 2022, and the CO₂ emission reduction effect in fiscal 2023 was equivalent to 3,135 tCO₂/year. Since this city gas has not been officially certified, the amount of CO₂ emission offset (Scope 1) has not been recorded, but we will contribute to the realization of a carbon neutral society.
- CO₂ credits: Certificates that allow gas production and transportation to offset CO₂ emissions, certified by a verifying organization for CO₂ reduction effects of environmental conservation projects around the world.
③ Renewal of cogeneration system
The gas turbine type cogeneration system at the Gifu North Plant was replaced with a high-efficiency gas engine type due to its age (in operation since January 2024). This will reduce fuel and electricity consumption, and is expected to lead to a reduction of 2,521 tCO₂ per year in Scope 1 and 4,671 tCO₂ per year in Scope 2, resulting in a reduction of 1,791 tCO₂ in FY2023. This system is also effective as a BCP measure as an emergency power source within the plant, and the gas company will be able to remotely monitor the operation status to ensure a reliable energy supply.
④ Installation of high-efficiency compressors
Of the seven compressors that account for 28% of the Kumagaya Plant's CO₂ emissions, three (one electric and two heavy oil) were removed due to aging, and one electric compressor was replaced with an energy-saving compressor, and two heavy oil compressors were replaced with one electric compressor (the latest inverter controlled type), resulting in a 54 tCO₂ reduction annually.
⑤ Reduction of steam heat loss by system separation
The piping system was reviewed and completely separated because of the complicated mixing of heating and production piping. The valve of the heating piping can be closed in the summer when heating is not required, which has reduced the heat loss from the heating piping and led to a reduction in CO₂ emissions (154 tCO₂/year).
⑥ Started introducing OBP pallets
The Gifu North Plant has begun to introduce pallets made partly from Ocean Bound Plastic (OBP) for transportation and storage, which can reduce CO₂ emissions by 80% compared to conventional plastic pallets. (4 tCO₂ reduction in FY2023)
OBP is a plastic that is disposed of inland within about 50 km from the coast and can be discharged into the ocean; active use of OBP pallets will help prevent ocean pollution caused by marine plastics. We will continue our efforts to protect the global environment by utilizing earth-friendly OBP materials.
⑦ Tree Planting Activities
We participated in local events and took part in tree planting activities in public areas (China, Thailand, Brazil, Vietnam). We promote a high level of environmental awareness among employees.